How to select the machining tools for your workshop to ensure high productivity?
The productivity of a workshop
depends on the machine and tool performance! Apart from a productive machine
with advanced features, it is essential to select the right tool.
The performance of the tool depends
on its tensile strength, durability, heat resistant power, and thermal
conductivity. It also must be available at reasonable price. The cutting
equipment with such features is wear resistant and lasts longer. It effectively
cuts the workpieces to bring it to the required form. The friction of the
cutting equipment and the material must be good which would improve the
performance. If the hardness of the cutting tool is higher, it possesses better
wear resistance feature. It is essential to select the cutting tools with
higher hardness and higher wear resistance feature.
Diamond
coated tools for cutting non-metallic materials
Diamond is, of course, the hardest
material! It has highest wearing surface and possesses high thermal
conductivity. Diamond
Coating
on the cutting tools works productively in different industries. For the
excellent features, it removes the heat from the cutting edge which extends the
life of the tool. With the coating process on the tool, the manufacturers can
reap the advantages of diamond’s properties.
The special coating on turning
carbide
and milling
carbide
tools are highly productive. The improved coating turns the tool reliable with
enhanced life. The diamond coated tools play a major role in machining
non-metallic and non-ferrous materials. For the high reactivity of carbon with
iron, metallic materials are not suitable for machining with diamond coated
equipment.
CBN
coated tools for machining tough metallic materials
CBN
Tools are quite
popular in the industrial spaces and used for cutting hard materials. These get
manufactured from Cubic Boron Nitride, which is very hard and perfect for
developing cutting tools with high precision. As super hard CBN material is
highly expensive, it is not a wise choice to develop cutting equipment.
The alternative answer to address
such issue is CBN
Coating!
The coating on the tool material enhances its durability and strength making it
extremely harder and wear resistant. It has higher thermal conductivity feature
considering it suitable for machining tough materials like hardened steel and
cast iron. It is the second hardest material next to diamond!
The
primary coating method to enhance the life of machining equipment
CVD Coating is the most popularly used coating
method. The Chemical Vapor Deposition coating method involves heating up the
substrate. The process gets carried within a chemical reactor, and the
substrate gets exposed to the gas stream. The streaming gas breaks the hot
substrate surface and forms a coating layer. It creates an optimal layer
adhesion and ensures consistent distribution of layer.
Get
a wide range of tools with a guarantee on highest durability enhanced
performance @ Diamond Tooling Systems
Diamond Tooling Systems is a
licensed and certified developer and manufacturer of cutting tools with higher
life! It has an advanced workshop with a highly advanced setup for designing
different tools of different materials used popularly in different industrial
spaces. It follows the industrial standards for the manufacturing process. The
wide range includes milling
graphite,
turning
titan, milling
titan, turning
Inconel,
milling
Inconel
and a wide range of several other tools with high precision! It brings the best
machining equipment for the industrial spaces at an affordable price range.
Visit www.diamond-toolingsystems.com
to explore the available range of cutting tools!

Comments
Post a Comment